Steelmaking
Digitization tools for Teksid
We digitalize the planning, distribution, and management of personal protective equipment (PPE) through advanced applications
Steelmaking
Digitization tools for Teksid
We digitalize the planning, distribution, and management of personal protective equipment (PPE) through advanced applications
Challenge
Teksid is one of the main industrial entities in the casting of iron and aluminum components for the automotive sector.
In the business context, there were difficulties in theoperational organization of work, caused by inefficient communication between operators and outdated document management. The goal was to improve collaboration and make processes more coordinated and digitally traceable.
Objectives
/01
Coordinate departments and lines efficiently
The activities in production involve multiple departments, roles, and lines. Without a structured system, the transitions between operators slow down work, increase times, and reduce productivity.
/02
Digitize the documentation
Programming on disorganized sheets does not offer precise and shared control. It is essential to adopt methodologies that allow comparisons between what was planned and what was achieved.
/03
Optimize maintenance
Systems and software often do not communicate with each other, making resource management inefficient and the ability to adapt to new orders or production requests.
Approach
After careful observation of working and coordination methods, we analyzed the needs and limitations of current systems to truly understand the context.
The work focused on:
Ensure an accessible and as seamless an experience as possible for operators in terms of user interface and usability in the environments;
Integrate with existing machinery and systems, to promote a gradual and sustainable digital evolution that remains accessible in terms of costs and timelines.
Solution
Three integrated technologies for
1.
Improve the speed of response in production
System of autonomous push-button panels equipped with light indicators and a messaging system based on MQTT technology.
Challenge
Teksid needed a simple tool to improve the timeliness of communications between operators and reduce downtime.
The goal was to allow operators to request the intervention of forklift operators directly from the line, specifying what to move and where.
Functionalities
PENDING
The operators activate the request by pressing a button: the flashing light indicates that the intervention is pending.
TAKE CHARGE
The forklift operators can view the list of active requests in real time through the interface. With a tap, they take over the call: the light becomes steady.
CLOSE
Once the task is completed, just one touch to close the report and maintain a simple and effective flow of information and a quick management, without unnecessary waits.
Results
/01
Real-time communication between operators
/02
Smoother operational flows
/03
Visibility on all requests
/04
Minimal integration with existing systems
/05
Reduction of waiting times
1.
Improve the speed of response in production
System of autonomous push-button panels equipped with light indicators and a messaging system based on MQTT technology.
Challenge
Teksid needed a simple tool to improve the timeliness of communication between operators and reduce downtime.
The goal was to allow operators to request the intervention of the fork truck drivers directly from the line, specifying what to move and where.
Functionalities
PENDING
The operators activate the request by pressing a button: the flashing light indicates that the intervention is pending.
TAKE CHARGE
The forklift operators view the list of active requests in real time through the interface. With a touch, they take the call: the light becomes steady.
CLOSE
Once the task is completed, just a touch is needed to close the report and maintain a simple and effective flow of information and quick management, without unnecessary waits.
Results
/01
Real-time communication between operators
/02
Smoother operational flows
/03
Visibility on all requests
/04
Minimal integration with existing systems
/05
Reduction of waiting times
1.
Improve the speed of response in production
System of autonomous push-button panels equipped with light indicators and a messaging system based on MQTT technology.
Challenge
Teksid needed a simple tool to improve the timeliness of communication between operators and reduce downtime.
The goal was to allow operators to request the intervention of the fork truck drivers directly from the line, specifying what to move and where.
Functionalities
PENDING
The operators activate the request by pressing a button: the flashing light indicates that the intervention is pending.
TAKE CHARGE
The forklift operators view the list of active requests in real time through the interface. With a touch, they take the call: the light becomes steady.
CLOSE
Once the task is completed, just a touch is needed to close the report and maintain a simple and effective flow of information and quick management, without unnecessary waits.
Results
/01
Real-time communication between operators
/02
Smoother operational flows
/03
Visibility on all requests
/04
Minimal integration with existing systems
/05
Reduction of waiting times
2.
Facilitating the accessibility of information
Digitalization of plant documentation through QR codes linked to an intranet repository.
Challenge
Access to internal documentation was fragmented and complex, due to complicated credentials or access that slowed down the consultation of documents and the standardization of procedures. For this reason, all technical documents have been digitized into a scalable multimedia and multichannel web-based system.
Functionalities
The managers generate the QR codes from an administrative platform and apply them at key points in the facility.
Operators, using a smartphone or tablet, scan the code and access the associated PDF file directly.
Login and internet access are not required, but consultation remains immediate and regulated.
Results
/01
Simplified and uniform access to documentation throughout the plant
/02
Immediate consultation at the point of use
/03
Separate use between management and enjoyment of documents to ensure security
/04
Speed up search times and eliminate technical uncertainties.
2.
Facilitating the accessibility of information
Digitalization of plant documentation through QR codes linked to an intranet repository.
Challenge
Access to internal documentation was fragmented and complex, due to complicated credentials or access that slowed down the consultation of documents and the standardization of procedures. For this reason, all technical documents have been digitized into a scalable multimedia and multichannel web-based system.
Functionalities
The managers generate the QR codes from an administrative platform and apply them at key points in the facility.
Operators, using a smartphone or tablet, scan the code and access the associated PDF file directly.
Login and internet access are not required, but consultation remains immediate and regulated.
Results
/01
Simplified and uniform access to documentation throughout the plant
/02
Immediate consultation at the point of use
/03
Separate use between management and enjoyment of documents to ensure security
/04
Speed up search times and eliminate technical uncertainties.
2.
Facilitating the accessibility of information
Digitalization of plant documentation through QR codes linked to an intranet repository.
Challenge
Access to internal documentation was fragmented and complex, due to complicated credentials or access that slowed down the consultation of documents and the standardization of procedures. For this reason, all technical documents have been digitized into a scalable multimedia and multichannel web-based system.
Functionalities
The managers generate the QR codes from an administrative platform and apply them at key points in the facility.
Operators, using a smartphone or tablet, scan the code and access the associated PDF file directly.
Login and internet access are not required, but consultation remains immediate and regulated.
Results
/01
Simplified and uniform access to documentation throughout the plant
/02
Immediate consultation at the point of use
/03
Separate use between management and enjoyment of documents to ensure security
/04
Speed up search times and eliminate technical uncertainties.
3.
Plan and schedule intervention activities
Application with differentiated roles to organize maintenance interventions and account for hours with complete reports.
Challenge
Teksid needed a tool to manage and monitor technical cleaning and maintenance interventions of the plants in a structured way. Manual systems were poorly traceable and therefore did not provide visibility between planned and executed activities.
Functionalities
The managers generate the QR codes from an administrative platform and apply them at key points in the facility.
Operators, using a smartphone or tablet, scan the code and access the associated PDF file directly.
Login and internet access are not required, but consultation remains immediate and regulated.
Results
/01
Simplified and uniform access to documentation throughout the plant
/02
Immediate consultation at the point of use
/03
Separate use between management and enjoyment of documents to ensure security
/04
Speed up search times and eliminate technical uncertainties.
3.
Plan and schedule intervention activities
Application with differentiated roles to organize maintenance interventions and account for hours with complete reports.
Challenge
Teksid needed a tool to manage and monitor technical cleaning and maintenance interventions of the plants in a structured way. Manual systems were poorly traceable and therefore did not provide visibility between planned and executed activities.
Functionalities
The managers generate the QR codes from an administrative platform and apply them at key points in the facility.
Operators, using a smartphone or tablet, scan the code and access the associated PDF file directly.
Login and internet access are not required, but consultation remains immediate and regulated.
Results
/01
Simplified and uniform access to documentation throughout the plant
/02
Immediate consultation at the point of use
/03
Separate use between management and enjoyment of documents to ensure security
/04
Speed up search times and eliminate technical uncertainties.
3.
Plan and schedule intervention activities
Application with differentiated roles to organize maintenance interventions and account for hours with complete reports.
Challenge
Teksid needed a tool to manage and monitor technical cleaning and maintenance interventions of the plants in a structured way. Manual systems were poorly traceable and therefore did not provide visibility between planned and executed activities.
Functionalities
The managers generate the QR codes from an administrative platform and apply them at key points in the facility.
Operators, using a smartphone or tablet, scan the code and access the associated PDF file directly.
Login and internet access are not required, but consultation remains immediate and regulated.
Results
/01
Simplified and uniform access to documentation throughout the plant
/02
Immediate consultation at the point of use
/03
Separate use between management and enjoyment of documents to ensure security
/04
Speed up search times and eliminate technical uncertainties.
Overall impact
/01
Efficiency
Simple operational tools designed and developed custom
/02
Traceability
Complete control and tracking of all work phases
/03
Scalability
Scalable and adaptable solutions from other plants and departments
Every project starts with a plan.
Do you have a newly formed idea, a project to refine, or a specific need? Let's start from here.
The stories of those who have relied on us
Everyone
Automotive
Mechanical processing
Rubber Plastic
Steelmaking
Heat treatments
Surveillance and security
Everyone
Automotive
Mechanical processing
Rubber Plastic
Steelmaking
Heat treatments
Surveillance and security
Empower progress through smart tech and human value
Services
System Engineering
Database Administration
Empower progress through smart tech and human value
Services
System Engineering
Database Administration
Empower progress through smart tech and human value
Services
System Engineering
Database Administration
Empower progress through smart tech and human value
Services
System Engineering
Database Administration